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Optics, focus and alignment

Lenses, windows, focus and alignment. Most of the cutting problems that look like process problems end up here: a protective window with a burnt coating, a focus that drifts as the head warms, a beam that is no longer concentric with the nozzle. Cheap parts, expensive symptoms.

11 field notes on this topic

  • The red beam is visibly off centre, diverging or irregular in shape — check the optical path before anything else.
    Original record

    红光肉眼可见偏离,光束发散或形状不规则。

  • Head alignment is off: a mark punched on tape does not sit concentric with the nozzle.
    Original record

    切割头对中异常,在胶带上打点并没有和喷嘴同心。

  • Alignment is fine, so nozzle and beam path are concentric. Now close the shutter and run a job with the beam off — that separates a motion-induced capacitance alarm from a beam-induced one.
    Original record

    切割头对中正常,可以确定喷嘴和光路同心。把光闸关闭,进行不出光加工测试,判断是否是运动引起的本体电容变小报警。

  • Alignment is fine and the alarm still appears, so the trigger is almost certainly the cutting process itself rather than the mechanics.
    Original record

    切割头对中正常,表明喷嘴与光路同心,基本可以确定是出光加工引起的报警。

  • A full-reflection mirror has been fitted where the deflecting mirror belongs — a common mix-up after a rebuild.
    Original record

    全反射安装在了偏转镜的位置

  • Contaminated focusing lens combined with a beam that has drifted off axis.
    Original record

    聚焦镜脏污、激光同轴偏移

  • On some heads the focus drifts fast. The usual cause is an unreasonable motorised-focus parameter rather than the lens.
    Original record

    一般普雷的焦点变化比较快,常见是电机变焦设置参数不合理导致

  • For rusty or film-covered material: reduce cutting pressure, lower the focus, replace the lens and add a descaling pass.
    Original record

    减小切割气压,降低焦点,更换镜片,增加除锈工艺

  • Re-calibrate the standard cutting focus — do this after any lens change or head rebuild before tuning anything else.
    Original record

    校准标准切割焦点

  • Focus values can also be checked inside the platform configuration tool, not only in the cutting software.
    Original record

    也是去平台配置工具查看焦点设置

  • Edge offset: a side distance difference of 2 means shifting the head right by 1. Right is X-positive, so the correction is X+1.
    Original record

    侧边距离差是2,需要将切割头右移1,右方向为X轴正方向,即为X+1

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